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Excellent — I’ll provide both simultaneously and practically 👇
(1) Custom executive checklist + (2) Simple workshop micro-cement formula with numerical values for testing.

1) Custom Executive Micro-Cement Checklist

A) Floor (Residential / Commercial)

Before Execution

  • Stable substrate, no vibration or active cracking
  • Floor moisture ≤ 4%
  • Mechanical roughening or suitable primer
  • Marking expansion and transition joints

During Execution

  • Primer: 1 uniform layer
  • Base coat 1: 0.8–1 mm
  • Installation of fiberglass mesh
  • Base coat 2: 0.8–1 mm
  • Sanding with 80–120 grit
  • Final coats 1 & 2: Each 0.3–0.5 mm
  • Fine sanding with 180–240 grit

Completion

  • 1 layer of Pre-sealer
  • 2 layers of Polyurethane Top Sealer
  • Light traffic after 48 hours
  • Full use after 7 days

B) Wall (Interior / Decorative)

  • Mesh optional (only on cracked surfaces)
  • Total thickness less than floor (approx. 2 mm)
  • Focus on texture uniformity and trowel movement
  • Lighter sealer (matte or satin)

C) Pool and Constantly Wet Areas

  • Mandatory: Waterproof substrate
  • Use stronger resin (SBR/industrial acrylic)
  • Minimum 2 layers of epoxy or PU waterproof sealer
  • Waterproofing test before use

2) Simple Workshop Micro-Cement Formula (For Testing)

⚠️ This is an experimental/workshop formula (not industrial), suitable for testing texture, adhesion, and application.

Powder Part (Dry Mix)

  • White Cement 42.5 → 10 kg
  • Micronized Silica Powder (200–400 mesh) → 5 kg
  • Soft Marble Powder → 3 kg
  • Mineral Microfiller (optional) → 1 kg

Total Powder: 19 kg

Liquid Part (Binder)

  • Clean water → 3.5 to 4 liters
  • SBR or water-based acrylic resin → 1.5 liters
  • Superplasticizer (polycarboxylate) → 20 to 30 grams
  • Mineral pigment → maximum 2% of cement weight

Mixing Method

  1. Mix dry powders thoroughly
  2. Combine water + resin + additive separately
  3. Slowly add liquid to powder
  4. Mix with low-speed mixer for 3–4 minutes
  5. Rest for 2 minutes → final mixing

Desired consistency: Paste-like, no flow, no clumping

Thickness and Consumption

  • Each layer: 0.5–1 mm
  • Approximate consumption: 1.6 to 1.8 kg per square meter per mm

Common Errors in Workshop Testing

  • Too much water → cracking and weakness
  • Too little resin → flaking
  • Application too thick → hairline cracks
  • No mesh on floor → structural cracking

Final Word

Micro-cement is “not just a material,” it’s a system.
If the substrate, mixing, and sealer are correct, the result is professional and durable.
And if neglected, even the best formula will fail.

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